VisionX

VisionX: Every camera, watched live.Every alert, with its evidence.

VisionX turns the CCTV cameras you already have into real-time alerts for missing PPE, restricted-zone entries and speeding vehicles, running on your own server, with no video leaving the plant.

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  • On-premise
  • Air-gap ready
  • RTSP · ONVIF
  • OPC-UA · Webhook

01The problem

Cameras everywhere. Eyes nowhere.

Most plants already record every line, yard and walkway. But no one can watch dozens of screens for a full shift.

Rec · 9 cameras · 0 people watchingIllustrative

Incident timeline

  1. Forklift over speed at a crossing14:32 · on camera, nobody watching
  2. Found in footage review17:05 · after the shift

2 h 33 min too late

02The solution

From recorded to watched.

Each gap in manual monitoring, and how VisionX closes it: every feed checked continuously, and every alert delivered with the proof behind it.

for a rule change to reach the cameras, with no restart
~1s
of clip on every alert, 5 s either side, plus a snapshot
10s
alert channels: email, WhatsApp, signed webhook and OPC-UA
4
cloud services needed. Installs and runs fully offline
0
  • 01

    Watched continuously

    Every feed is checked for missing PPE, restricted-zone entries and speeding vehicles, and an alert goes out within seconds.

  • 02

    One review queue

    Alerts from every camera land in one list, most urgent first. Operators handle events instead of watching screens.

  • 03

    Evidence on every alert

    A snapshot, a clip from 5 s before to 5 s after, and the rule that fired, so the safety officer can act during the shift.

  • 04

    Unknown is not a violation

    If the camera can't see clearly, nobody is accused. Hold times and repeat windows keep the noise down.

  • 05

    Your cameras, your server

    Works with existing RTSP / ONVIF cameras and runs on-premise, with no internet connection.

  • 06

    Alerts where your team is

    Email, WhatsApp, signed webhook, or advisory OPC-UA alarm tags into your DCS or SCADA, routed by severity, event type and site.

Your cameras already see every hazard. VisionX makes sure someone knows.

03Detection modules

Purpose-built detection. Turn on what you need.

Three modules are available today, licensed per camera. Add modules or cameras later with a new licence file, with no reinstall.

Workers in hard hats and hi-vis vests tracked by a CCTV camera at a cement plant

04The console

Everything your safety team works with.

From the live wall on the shift desk to the audit log in head office, one console on your own server.

Plant cameras watching workers and vehicles, feeding a VisionX server that drives the live video wall in the control room

Live wall

A live wall that watches back

Every camera on one wall, each with a status in words, never colour alone.

People and vehicles are boxed on the live video, with the rule's verdict above them and what was seen beneath. Click a tile to open that camera with its recent events.

  • Watching
  • Degraded
  • Reconnecting
  • helmet ✗ vest ✓

05Product film

VisionX in 90 seconds

The narration follows the film. Click a chapter to jump to it.

0:00 · The problem

Your cameras see everything. But no one can watch every screen, all shift.

06How it works

Connect, choose, set your rules, act.

No new cameras. PPE works out of the box; zones are drawn on the camera picture and speed needs a one-time calibration. After that, every feed is watched continuously.

  1. STEP 01

    Connect

    Your plant IT installs VisionX on a server on site. It finds the RTSP / ONVIF cameras and NVR channels already on your network, so there's nothing new to mount.

    Who · Plant IT

  2. STEP 02

    Choose

    Pick what each camera should look out for: PPE, Zones or Speed. Draw a zone on the picture, or calibrate speed once in a couple of minutes.

    Who · Plant supervisor

  3. STEP 03

    Set your rules

    Write the rules the way your site already works. Start from a template, see how often it would have fired on real footage, then switch it on. No restart.

    Who · Plant supervisor and safety team

  4. STEP 04

    Act on evidence

    When something's wrong, the right person hears about it, with a snapshot, a clip and the reason, in the review queue and on email, WhatsApp, webhook or OPC-UA.

    Who · Shift operators and safety officers

visionx · architecture
VisionX architecture: IP cameras and NVR feed the on-site VisionX server (ingest, AI detection, modules, rule engine, evidence), which serves the browser console and sends alerts to email, WhatsApp, webhook and OPC-UA, with no cloud, air-gap ready, encrypted credentials and an audit log

07Architecture

From camera to evidence, inside your plant.

VisionX connects to your existing IP cameras and NVRs over RTSP / ONVIF. A server at your site detects people and vehicles, applies your PPE, Zone and Speed rules, and saves a snapshot and clip as evidence.

Operators review alerts in the browser; alerts go out by email, WhatsApp, webhook or OPC-UA. Everything stays inside your plant: no cloud, air-gap ready.

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08Enterprise ready

Built for the plant network.

Made to sit inside your OT perimeter: nothing leaves it, nothing calls into it, and every change is on record. These are the answers your IT and OT security reviews will ask for.

  • Fully on-premise

    Video, events and evidence stay on a server inside your plant network.

  • Air-gap ready

    Installation, licence activation and daily operation all work offline. Nothing calls in from outside.

  • Signed install bundle

    Software, encrypted models, licence and checksums in one bundle that verifies itself before it installs.

  • Encrypted credentials

    Camera passwords are stored encrypted on the VisionX server.

  • Roles scoped to site and area

    Four roles, each limited to its sites and areas. An operator on line 4 never sees line 1.

  • Tamper-evident audit log

    Every change to rules, cameras, licences and users is hash-chained, so a gap is detectable.

  • Advisory, never control

    OPC-UA output is advisory alarm tags. VisionX never writes interlocks or controls machines.

  • No facial recognition

    VisionX detects people, vehicles and what they wear. It does not identify individuals.

VisionX is monitoring and alerting. It is not a safety-rated device and does not replace interlocks, light curtains or laser scanners.

09FAQ

Deployment, compatibility and setup

What plant IT, OT engineers and safety teams usually ask before a pilot.

Still have a question? Talk to an engineer
  • No. VisionX runs on a server at your site. Video, events and evidence stay inside your plant network, and nothing calls into the plant from outside.

Next step

See VisionX on your own cameras.

Talk to an engineer about your cameras, your safety rules and your network. We size the server with you for your camera count.

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